See How Your Transformer Is Made: A Workshop Tour

The iron core is the magnetic pathway of the transformer. High-performance silicon steel sheets are precisely cut, layer by layer stacked, and firmly fastened here to build an efficient, low-loss magnetic circuit system. Our advanced processes ensure the flatness, compactness, and low-noise characteristics of the iron core.

This is where the transformer's core is born. Experienced technicians strictly follow process drawings to carefully wind conductive materials into coils. The arrangement of each turn and the wrapping of every insulation layer reflect our commitment to precision and reliability.

Resin encapsulation happens in this workshop. Workers carefully pour insulating material around completed windings during controlled curing cycles. The process creates a uniform protective layer that hardens completely. This treatment provides electrical insulation, structural support and thermal management for the transformer core.

Here, we form the transformer's protective shell from heavy steel plates. Our team cuts, welds, and finishes each tank with care. Every weld is inspected thoroughly to ensure it seals tightly and lasts. This strong outer tank guards the transformer through years of dependable service.

The core assembly of oil immersed transformers is completed here. Subsequently, the assembly is lowered into the tank for final integration steps including oil filling, sealing, and accessory installation.

Our oil type transformer testing center is equipped with a full set of equipment, including temperature rise tests, short-circuit withstand tests, and dissolved gas analysis. We simulate the most severe operating conditions to ensure absolute reliability in real-world scenarios.

This workshop focuses on single phase pole mounted transformers designed for specific grid applications. While customized solutions are available for projects with unique requirements, all units follow our standardized production and quality control procedures to ensure reliability in field installations.

This is where the core components of dry type transformers come together. The windings and iron core are precisely aligned and assembled here to form the complete active part. The accuracy of this step directly determines the transformer's electrical performance and energy efficiency.

Here, the assembled transformers are equipped with various accessories, such as cooling fans, temperature controllers, and protective enclosures. Final system connections and debugging are also performed. Every transformer undergoes final visual inspection and preparation here before being packaged for shipment.

Before leaving the factory, every dry type transformer must undergo rigorous testing: turns ratio test, impedance measurement, partial discharge detection, lightning impulse test, and more. Only when all parameters meet the standard 100% is the unit granted a factory release approval.