Why Choose Us

Quality Assurance

VKE employs industry-leading automated testing systems to conduct full life-cycle monitoring for every transformer. The combination of precision instruments and digital platforms ensures that our products meet strict quality standards and custom requirements.

One-Stop Service

VKE ensures that every transformer we deliver undergoes rigorous quality checks. We offer a one-stop service, including quotation, manufacturing, installation, commissioning, and training.

 

Production Capacity

With two production bases covering 33,660 m² and a dedicated team of 110+ employees, we achieve an annual production capacity of 6,000 MVA.

Global Certification

We are IEC, CE, UL and regional safety certified. With high-performance products and top-quality service, our products are sold in many countries and regions worldwide.

 

Types of Oil Immersed Transformer

1000 Kva Oil Filled Transformer: It features low load losses, stable voltage output and high dielectric strength, suitable for a wide range of applications.

 

10kv Oil Immersed Transformer: A 10kv oil-immersed transformer is a type of electrical transformer that uses oil as an insulating and cooling medium.

 

20kv Oil Immersed Distribution Transformer: VKE 20kV oil immersed distribution transformer, characterized by improved efficiency and safety, is manufactured with a high-permeability silicon steel core and insulating oil with a high ignition point.

 

Hermetically Sealed Oil Filled Transformer: VKE hermetically sealed oil filled transformer has gradually become the preferred choice for power companies and industrial users because of its superior performance.

 

11kv Distribution Transformer: VKE 11kV distribution transformer has gained international recognition for its efficient heat dissipation, outstanding insulating properties and superior weather resistance.

 

22 Kv 200 Kva Transformer: VKE 22 kV 200 kVA transformer is designed for efficient and reliable power distribution in medium-voltage networks.

 

Technical Specifications

Rated Capacity

50~2,500kVA

Rated HV

22kV

Rated LV

0.4kV

Vector Group

Dyn11/Yyn0

Impedance

4%

Temperature Rise

60/65K

Core Material

Silicon Steel

Winding Material

Copper/Aluminum

Cooling System

ONAN/ONAF

Ambient Air Temperature

-25°C ~+40°C (Average: +20°C)

 

10kv Oil Immersed Transformer

 

Advantages of Oil Immersed Transformer

Heat Dissipation Performance
Oil immersed transformers achieve efficient heat dissipation through natural convection of insulating oil, effectively reducing operating temperature, extending equipment life, and ensuring stable operation under high load conditions.

 

Excellent Insulation Capability
Insulating oil not only has good cooling effect, but also provides excellent electrical insulation performance, which helps to improve operational safety and prevent electrical faults from occurring.

 

High Reliability And Durability
The structure is sturdy, the operation is stable, and it can maintain reliable performance under long-term continuous loads and complex environments, meeting the long-term stable power supply needs of industry and the power grid.

 

Low Loss And High Efficiency
Oil immersed transformers have the characteristics of low no-load and load losses, effectively reducing energy consumption while ensuring power output, and helping users reduce operating costs.

 

Strong Environmental Adaptability
Suitable for outdoor and various harsh working conditions, it has good moisture resistance, dust resistance, and high temperature resistance, ensuring stable operation under different climatic conditions.

 

Easy Maintenance And Long Lifespan
During operation, the oil can be regularly inspected and replaced, making maintenance convenient; Combined with excellent structural design, the overall lifespan is long, the cost-effectiveness is high, and the return on investment is better.

 

Types of Oil Used in Oil Immersed Transformer
 

The choice of oil significantly affects transformer safety, efficiency, and environmental impact. Common types of oil include:

Mineral Oil

Most widely used due to its cost-effectiveness and thermal properties.

Silicone Oil

Offers higher fire resistance but is more expensive.

Natural Ester (Vegetable-based oil)

Biodegradable and environmentally friendly; gaining popularity in eco-conscious applications.

Synthetic Ester

Excellent insulation and fire safety properties; suitable for compact, high-risk environments.

 

Common Applications of Oil Immersed Transformers

 

 

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Power Plants

Facilitating voltage transformation for efficient power transmission.

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Industrial Facilities

Powering heavy machinery with stable voltage.

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Commercial Buildings

Ensuring reliable power supply.

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Renewable Energy

Integrating with solar and wind power systems.

 

The Main Differences Between Oil Immersed Transformers and Dry Type Transformers

The differences between oil immersed transformer and dry type transformer go beyond their cooling mechanisms—they shape their usability in diverse scenarios:

Aspect

Oil Immersed Transformer

Dry Type Transformer

Cooling Medium

Insulating oil

Air or gas

Safety

Higher fire risk due to oil

Safer; no risk of oil-related fires

Maintenance

Requires regular oil testing

Minimal maintenance

Capacity

Suitable for large capacities

Limited to medium or low capacities

Installation

Outdoor or separate transformer rooms

Indoor-friendly

Cost

Lower initial cost

Higher initial cost

 

Manufacturing and Quality Control

The manufacturing process of oil-immersed transformers involves several critical steps to ensure the final product meets all performance, safety, and reliability standards. These steps typically include:

 

Design and Engineering: The first step is designing the transformer according to specific customer requirements, voltage levels, and industry standards. Detailed engineering drawings are made for the core, windings, tank, and other components.

 

Core Manufacturing: The transformer core is typically made of high-quality electrical steel, cut into thin sheets to minimize energy loss. The core is then assembled in a specific configuration to ensure efficient magnetic flux and low core losses.

 

Winding Manufacture: Copper or aluminum wire is used to wind the primary and secondary coils, which are essential for voltage conversion. The windings are carefully designed to ensure proper electrical and thermal performance under load.

 

Tank and Cooling System: The transformer tank is fabricated and then welded, ensuring it is airtight and strong. The cooling system, whether natural or forced, is installed to ensure the transformer operates efficiently under different loading conditions.

Assembly

The core, windings, and tank are assembled together. The insulation materials are added between the windings to prevent short circuits and ensure electrical safety.

Oil Filling

After assembly, the transformer is filled with high-quality transformer oil that provides both insulation and cooling. The oil is carefully filtered to ensure it is free from impurities and moisture.

Final Testing and Inspection

Before leaving the factory, the transformer undergoes a series of tests to verify its performance, safety, and compliance with standards.

 

 
Oil Immersed Transformer Installation Requirements
 
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Oil-immersed transformers should be securely installed on raised sleepers to prevent contact with the ground.

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Verify complete installation of bushing pressure bolts and integrity of transformer box to prevent oil leaks.

03/

Brackets for transformer inlet and outlet must adhere to design specifications. Ensure reliable connection to the grounding grid.

04/

Use appropriate terminal components and ensure clean, oxide-free connections with power compound grease.

05/

Independently connect oil-immersed transformer box and neutral point grounding wire to the main grounding grid with secure crimping or welding.

06/

Use galvanized bolts with flat washers and spring washers for high and low voltage wiring connections.

07/

Ensure correct phase alignment and clear phase color markings for high and low voltage wiring.

08/

Verify correct phase sequence for three-phase power supply to prevent fan malfunction. Ensure temperature control devices operate accurately.

 

Customization Process
 

Consultation and Contact

Reach out to us via email, phone, or our website to discuss your specific requirements and project goals.

Design Confirmation

We will create a basic design plan based on your requirements and confirm the specific design details with you.

Quotation and Agreement

Provide a detailed quotation, discuss, and sign the mutual agreement to finalize the project details.

Payment Confirmation

Make the payment to confirm the development project. 30% deposit in advance, 70% balance against the copy of B/L..

Manufacturing

We start the manufacturing process and oversee progress to ensure timely production. This helps us maintain efficiency and meet deadlines.

Logistics and Delivery

Together, we conduct the final acceptance to verify that the transformer meet your quality standards and requirements. By doing so, we ensure everything aligns with your expectations.

 

Shipping and Delivery

 

Payment Terms

We accept LC, T/T,Western Union, PayPal and so on. If others, we can discuss.

Delivery Time

Usually it will take about 30 days after order confirmed.

Package

For the small capacity, we will use carton, but for big capacity, we should use strong wooden case for protection.

Transportation

For small package, we will send it by Express, such as DHL,FedEx,,UPS,TNT,EMS. For big package, we will sent you by sea , air or train.

 

 

Our Certificates

 

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FAQ

 

Q: What is oil immersed transformer?

A: An oil immersed transformer, also known as an oil filled transformer, is a type of electrical transformer that uses oil as both a cooling and insulating medium. The transformer’s core and windings are submerged in a sealed tank filled with insulating oil, which serves two critical purposes: dissipating heat generated during operation and providing electrical insulation to prevent short circuits.

Q: How does an oil-immersed transformer work?

A: The working principle of oil-immersed transformer is based on electromagnetic induction and transformer principles. When AC current from the input power supply passes through the main winding, the resulting magnetic field creates magnetic flux in the iron core. This flux passes through the adjacent secondary winding, causing another voltage to be induced in the secondary winding.

Q: How should transformer oil drums be stored to ensure the bungs are always immersed in oil?

A: It is recommended that the drums be stored horizontally, with bungs in 3'0 clock and 9'0 clock position, such that bungs are always immersed in oil. It is not advisable to store half filled drums for longer periods due to risk of moisture contamination from air humidity, rain etc.

Q: How close can an oil-immersed transformer be to a building?

A: In lieu of a fire wall, physical separation is recommended anywhere from 5 to 25 ft (1.5 to 15 m) based on the oil capacity of the transformer.

Q: Do oil-immersed transformers need containment?

A: Containment systems are necessary to catch any oil that escapes from a transformer. Smaller installations with limited space could benefit from a compact pan, while large volumes of oil require a complete containment system solution.

Q: What is the purpose of the oil in an oil immersed transformer?

A: Transformer oil's primary functions are to insulate and cool a transformer. It must therefore have high dielectric strength, thermal conductivity, and chemical stability, and must keep these properties when held at high temperatures for extended periods.

Q: What is the maintenance of oil immersed transformer?

A: Check the transformer temperature and oil level indicators. Inspect all cables, bolts, and hardware for tightness. Tighten anything that may be loose. Re-energize the transformer before performing tests and analyses like breakdown voltage testing or infrared temperature analysis.

Q: What Are Common Faults in Oil-Immersed Transformers, and How Can They Be Diagnosed?

A: Overheating: Caused by overload, poor cooling, or contamination of transformer oil. Can be diagnosed by monitoring the oil temperature and performing thermal imaging inspections.
Insulation Breakdown: Resulting from contamination, moisture, or high temperatures, leading to short circuits or transformer failure. Diagnose by measuring the dielectric strength of the oil and performing DGA.
Oil Leakage: Oil leaks can be caused by seal or gasket failure. Inspected visually and through monitoring oil levels.
Partial Discharge: Caused by local electrical discharge between conductors and grounded parts. Can be detected through regular DGA and through using partial discharge monitoring techniques.

We're professional oil immersed transformer manufacturers and suppliers in China, specialized in providing high quality customized products. We warmly welcome you to buy oil immersed transformer for sale here from our factory. For price consultation, contact us.

Three Phase Oil Immersed Power Transformer, High Performance Oil Sealed Transformer, 1000 Kva Oil Filled Transformer