As a leading Dead Front Pad Mounted Transformer supplier, we control every step of core production with strict quality standards, ensuring our products deliver exceptional efficiency, reliability, and longevity for global power distribution projects.
Step 1: Raw Material Storage & Inspection
The foundation of a high-quality transformer core is premium grain-oriented electrical steel (silicon steel). We only select certified low-loss silicon steel coils, stored in a professional warehouse to avoid moisture, deformation and oxidation. Each coil is strictly inspected for magnetic performance, thickness and surface condition before production.
Step 2: Slitting and CNC Punching & Shaping Process
Large silicon steel coils are processed by high-precision slitting machines to narrow strips with accurate width. Smooth and burr-free edges ensure lower core loss and better lamination performance, which lays the foundation for high-efficiency transformers.
Cut strips are fed into automatic CNC punching lines to form standard step-lap core shapes. High-precision punching ensures uniform dimensions, stable stacking factor and excellent magnetic conductivity.
Slitting and CNC Punching & Shaping Process
Step 3: Core Stacking & Assembly
Skilled workers stack laminations step by step with alternating lap structure to reduce air gap, noise and magnetic loss. The core is firmly clamped to ensure stability and low vibration during operation.
Step 4: Final Inspection
Each finished core is inspected for dimension, appearance, stacking tightness and loss performance. Only qualified cores enter the winding stage to ensure the high quality of VKE transformers.
Our Core Advantages of VKE
- High-grade low-loss silicon steel for superior efficiency
- Full-process quality control and stable performance
- Precision machining for low noise and low loss
- Customized core design for various transformer types
VKE Transformer is a professional Dead Front Pad Mounted Transformer supplier focusing on 35kV & below Pad Mounted Transformer. We provide reliable, energy-saving and fully compliant pad mounted transformers for global utilities, industry, commercial buildings and renewable energy projects. With advanced core production technology, our transformers feature low loss, long service life, compact structure and stable operation.